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In the case of choosing the stick welder to use on thin sheet metal pieces, go for one that provides varying amperage control so that heat input can be regulated appropriately. For thin materials, a welder that operates on a low amperage range (20 to 150 amps) is essential.Each welding process requires specific precautions and equipment setup for a successful sheet metal weld. So, let’s discuss the preparation needed for each arc welding process before proceeding to the common problems with thin gauge welds. See more
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Below you will find a chart for metal thicknesses and weights. Commonly used metals for manufacturing at our shop are: Aluminum: 0.025", 0.032", 0.040", 0.050", 0.063", 0.080", 1/8" (0.125") and 1/4" (0.25"). Cold and hot rolled steel: 16 gauge, 14 gauge, 1/8" and 1/4". Galvanized steel: 24 gauge, 20 gauge, 18 gauge and 16 gauge.
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Still, it’s possible to weld thin sheet metal using the MIG (GMAW), TIG (GTAW), and stick (SMAW) processes. But MIG and TIG provide the best results. This article will teach you how to weld thin gauge metal using each arc .
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