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Automotive sheetmetal and structural welding are vast topics, and it is not possible to give them anything approaching complete coverage here. This article concentrates on some of the fundamentals of welding sheetmetal sections, and on a few ploys that that may make this type of welding easier for you to perform, while producing superior results.
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As for wire diameter, .030-inch diameter is a good all-around choice for welding a wide range of metal thicknesses. For welding thicker material at higher total heat levels, use .035-inch wire (or .045-inch wire if it’s within your welder’s output range). Voltage and amperage
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